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Enameled Aluminum Rectangular Wire
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Enameled Aluminum Rectangular Wire is a high-performance magnet wire engineered for use in electrical equipment where lightweight construction, thermal stability, and cost-efficiency are critical. Manufactured from high-purity aluminum and insulated with a durable enamel coating, this wire is ideal for use in transformer windings, electric motors, inductors, and reactors.
With its flat rectangular profile, the wire enables tighter coil configurations, better space utilization, and improved thermal dissipation compared to round wires. The enamel insulation provides excellent dielectric strength and thermal endurance, ensuring reliable performance in high-temperature environments. Enameled aluminum wire offers a cost-effective alternative to copper, making it a popular choice in applications where weight and budget are important factors.
Available in a range of thermal classes and insulation types, this wire meets international electrical and safety standards, supporting high-volume manufacturing and long-term reliability.
Features:
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Made from high-conductivity aluminum
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Rectangular cross-section for compact coil design
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Lightweight alternative to copper with lower material cost
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Heat-resistant enamel insulation (up to Class 220°C)
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Excellent mechanical flexibility and winding performance
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Ideal for both oil-immersed and dry-type transformer applications
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Compliant with IEC, NEMA, and RoHS standards
Typical Applications:
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Power and distribution transformers
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Electric motor windings (AC/DC)
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High-frequency chokes and reactors
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EV and hybrid vehicle motors
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Coils in inverters and converters
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Magnetic components in industrial electronics
Technical Specifications
| Specification | Details |
|---|---|
| Conductor Material | EC Grade Aluminum (≥99.5% purity) |
| Conductor Shape | Rectangular / Flat (custom dimensions available) |
| Insulation Type | Polyester, Polyesterimide, or Polyamide-imide Enamel |
| Thermal Class | Class 130°C, 155°C, 180°C, 200°C, or 220°C (per IEC 60085) |
| Electrical Conductivity | ≥61% IACS (International Annealed Copper Standard) |
| Dimension Range | Width: 1.00 mm – 12.00 mm Thickness: 0.80 mm – 5.00 mm |
| Edge Profile | Sharp, Rounded, or Fully Rounded (as specified) |
| Dielectric Strength | ≥5.0 kV/mm (varies by insulation and size) |
| Surface Finish | Smooth, enamel-coated, defect-free surface |
| Standard Compliance | IEC 60317, NEMA MW 5-A, JIS C 3202, RoHS Compliant |
| Packaging Options | Plastic Spool, Wooden Drum, Coil Wrap – moisture and damage protected |
| Specification | Details |
|---|---|
| Conductor Material | EC Grade Aluminum (≥99.5% purity) |
| Conductor Shape | Rectangular / Flat (custom dimensions available) |
| Insulation Type | Polyester, Polyesterimide, or Polyamide-imide Enamel |
| Thermal Class | Class 130°C, 155°C, 180°C, 200°C, or 220°C (per IEC 60085) |
| Electrical Conductivity | ≥61% IACS (International Annealed Copper Standard) |
| Dimension Range | Width: 1.00 mm – 12.00 mm Thickness: 0.80 mm – 5.00 mm |
| Edge Profile | Sharp, Rounded, or Fully Rounded (as specified) |
| Dielectric Strength | ≥5.0 kV/mm (varies by insulation and size) |
| Surface Finish | Smooth, enamel-coated, defect-free surface |
| Standard Compliance | IEC 60317, NEMA MW 5-A, JIS C 3202, RoHS Compliant |
| Packaging Options | Plastic Spool, Wooden Drum, Coil Wrap – moisture and damage protected |
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