On Load Tap Changer(OLTC)

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An On Load Tap Changer (OLTC) is an essential voltage control device installed in power and distribution transformers, allowing seamless voltage regulation under load without interrupting the power supply. OLTCs maintain voltage stability in electrical networks by automatically adjusting transformer winding taps while the system is energized, ensuring optimal performance in varying load conditions.

Designed for high reliability and long service life, OLTCs are widely used in substations, grid-connected transformers, industrial power systems, and renewable energy infrastructures. They help reduce voltage fluctuations, improve system efficiency, and enhance the overall reliability of electrical power distribution.

 Features:
  • Live voltage regulation without service interruption

  • Available in vacuum, resistor-type, or reactor-type switching technology

  • Suitable for oil-immersed power and grid transformers

  • High-speed and low-wear switching mechanisms

  • Microprocessor-based or electromechanical control options

  • Remote monitoring and diagnostic capability (optional)

  • Compliant with IEC 60214-1, IS 8468, and international standards

Applications:
  • Power transmission and distribution transformers

  • Utility substations and grid transformers

  • Renewable energy integration (solar, wind)

  • Industrial power systems and heavy machinery

  • Load compensation in urban and rural electrification networks

Technical Specifications:

ParameterSpecification
Operation typeOn-load (energized tap changing)
Switching methodResistor, reactor, or vacuum type
Number of tap positionsTypically 9, 11, 17, or as per requirement
Rated currentUp to 1500 A or higher (customizable)
Rated voltageUp to 245 kV (based on transformer design)
Mounting typeIn-tank or flange-mounted
Control systemMotor drive with manual/remote control panel
Cooling compatibilityOil-immersed (ONAN/ONAF/OFWF systems)
Monitoring optionsTap position indicator, oil temperature, operation counter
Mechanical enduranceUp to 500,000 operations
Standards complianceIEC 60214-1, IS 8468, ISO 9001

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