The Digital Toroidal Winding Machine is a high-performance, fully programmable system designed for the precision winding of toroidal coils used in transformers, inductors, current sensors, and power electronics. Built for accuracy, repeatability, and production efficiency, this machine offers digital control, consistent wire tension, and user-friendly operation, making it ideal for small to large-scale coil manufacturing environments.

With advanced PLC-based control and intuitive HMI interfaces, operators can configure winding parameters such as number of turns, winding speed, direction, and tension with exceptional ease and accuracy. Its robust build quality, combined with flexible core holding systems, allows seamless adaptation to a wide range of core sizes and wire gauges.

Whether for producing high-frequency toroidal inductors or power transformer coils, this machine delivers reliable results and reduces manual labor, setup time, and the risk of human error.

 Features:

• Digitally controlled winding with programmable parameters

• PLC or touchscreen HMI interface for easy operation

• Adjustable core holders for multiple core sizes and shapes

• High-speed and high-precision motor control

• Electronic wire tensioning system for uniform coil winding

• Auto-stop, foot pedal, and safety sensor integration

• Memory storage for repeat jobs and coil design recall

Technical Specifications:

• Speed: Up to 1,200 RPM (adjustable)

• Core size compatibility: 10 mm to 300 mm inner diameter

• Supported wire diameter: 0.1 mm to 2.0 mm

• Power Supply: 220V, 50/60 Hz (custom options available)

• Control System: PLC or Microcontroller with digital display

• Program Storage: Up to 100 winding profiles

• Operation Modes: Manual and automatic

Applications:

• Power transformer toroidal coil winding

• Toroidal inductors for power supplies and electronics

• Current transformer winding

• Telecommunication coil manufacturing

• Audio and RF transformer production

• Research and development for custom coil design